How to replace worn or damaged door handles on a hollow metal door

Replacing a worn or damaged door handle is a common maintenance task that homeowners and building managers may need to perform from time to time. This task can be especially important in the case of a hollow metal door, which is typically used for exterior entrances or high-traffic areas and may require frequent maintenance due to its exposure to the elements or heavy use. In this article, we will provide a step-by-step guide on how to replace a worn or damaged door handle on a hollow metal door.

Step 1: Gather the necessary tools and materials

Before starting the replacement process, it's important to gather all the necessary tools and materials. For this task, you will need:

-A replacement door handle and any accompanying hardware
-A screwdriver (usually a Phillips head)
-A drill and drill bits (if needed)
-A measuring tape
-Safety goggles and gloves (optional, but recommended)

Step 2: Remove the old door handle

To remove the old door handle, start by unscrewing the screws that hold the handle in place using a screwdriver. Depending on the type of handle, you may need to remove a faceplate or cover to access the screws. Once the screws are removed, the handle should come off easily. If the handle is stubborn, use a flat-head screwdriver to gently pry it away from the door.

Step 3: Measure the new door handle

To ensure that the new door handle fits properly, measure the distance between the center of the existing screw holes using a measuring tape. This measurement is known as the "backset" and is typically 2-3/8 inches or 2-3/4 inches. Once you have determined the backset, you can purchase a replacement handle that matches this measurement.

Step 4: Install the new door handle

To install the new door handle, start by inserting the latch bolt into the hole in the edge of the door. The latch bolt should be centered in the hole and extend into the door jamb when the door is closed. Secure the latch bolt with the screws provided with the new handle.

Next, install the outside handle by aligning it with the screw holes in the door and inserting the screws. Tighten the screws with a screwdriver, but be careful not to overtighten as this can strip the threads in the metal door.

Finally, install the inside handle in the same manner as the outside handle. Be sure to check that the handle operates smoothly and the latch bolt extends and retracts properly when the handle is turned.

Step 5: Test the new door handle

After installing the new handle, test it to ensure it is functioning properly. Open and close the door several times to make sure the latch bolt is engaging properly and the door is closing securely. If the handle is loose or not working properly, double-check the installation instructions and tighten any screws that may be loose.

In conclusion, replacing a worn or damaged door handle on a hollow metal door is a simple task that can be completed with just a few basic tools and materials. By following the steps outlined in this article, you can ensure that your door handle is working properly and your door is secure. Remember to always wear safety goggles and gloves when working with tools, and consult a professional if you are unsure about any aspect of the replacement process.

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